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My Silver Track Puma track day project. Rate Topic: -----

#1 User is offline   Big Boy Al 

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Posted 14 February 2010 - 05:21 PM

hi everyone

thought id start up a project thread seen as ive bought a puma to turn into a semi track day car for now but a full on track toy within the next year.

as normal all my plans of keeping things cheap and not going over the top and doing it all slowly over the next year have all gone out the window and i now have to try and have most of it done by the time we go to the nurburgring in may :lol:.


so heres how the story goes so far.

bought the puma for £950, needed tax and two new front tyres. bodywork isnt too bad a few scratches here and there and the rears are starting to rust like most pumas of this age, the front wings at the bottom need rubbing down and spraying and the underseals need spraying too, all stuff im going to try and correct myself at some point.

all the bushes are shot and i dont know how it passed an mot two months ago and also the front right strut is dead but they are things ill be changing anyway so no worries there.

the car is on 105,000 so not too bad but has no service history except for one bit of paper that shows a cambelt change and a clutch change at 87,000 miles all though this was pretty useless as no tensioner or stretch bolt was changed so it could still go at any time, something i will be getting done before may.

but the engine seems to pull really well and hopefully after a few choice mods ill have it running with a bit more power, only a little bit but any is better than nothing, im going to get a compression test done to make sure the engine is ok before i start doing anything as if its not ill have to save up for a second hand engine and have a go at fitting it myself one weekend.

here's how it was when i bought it.


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so my plans for it basically are.

1) fit modified frp airbox.

2) fit all round new bushes for powerflex.

3) fit 4-2-1 manifold, sports cat and powerflow rear box.

4) fit 300mm st170 discs and mk3 mondeo calipers.

5) fit HEL braided stainless hoses all round.

6) fit ap racing coilovers and new top mounts.

7) fit my spare frp front splitter.

8) get cambelt changed.

9) get new cams fitted, piper or frp equivalent.

10) get frp map installed onto car or dreamscience etc.

11) fit front bucket seats.

12) fit new brake shoes and wheel cylinders, may do the focus rear upgrade one day but probably not.

13) fit my safety devices harnesses.

14) fit frp rear engine torque link.

15) fit lower and upper strut braces and maybe the rear one.

16) spray and fit mondeo si wheels.

17) paint calipers.

18) fit new drop links.

19) fit new ball end joints.

20) ring insurance company and get stung about an extra £300 to put it all on :(

so as you can see a bloody long list and an expensive one and im sure there is lots more in the future. but i work hard and want to play hard too :)

hopefully have most of it done this year and the ring will be its first outing so hoping to have alot of it done by then but doubt ill have the engine upgrades done by then.

ill keep it updated and let you all know how its getting on :D
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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#2 User is offline   Big Boy Al 

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Posted 14 February 2010 - 05:35 PM

started and done a few little bits allready, next weekend my friend mick is coming round to help me fit, well try to fit my new coilovers.

but i had a go at undoing some of the bolts today and they feel welded on so may have to grind them off etc and get new ones so may take more than a weekend, but we will see :-)


bits done allready.

rear powerflex bushes fitted.

old ones

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new ones

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mondeo wheels rubbed down, and sprayed.


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cam cover sprayed to go with my braided lines and caliper colour :-)


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frp airbox mod completed too just waiting for my flexible hoseing to turn up so i can route it to my front bumper grill.

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and these are the start of the bits that ive got too fit, and still alot more to buy but ive well and trully run out of money .

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frp uprated bushes.
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going to keep me busy i think. :cool:

This post has been edited by Big Boy Al: 14 February 2010 - 06:27 PM

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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#3 User is offline   3Ddunk 

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Posted 14 February 2010 - 05:59 PM

Nice one Al :)
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#4 User is offline   Big Boy Al 

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Posted 14 February 2010 - 06:04 PM

thanks dunk ill more than likely ask you a few questions along the way :cool:
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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#5 User is offline   PumaJay 

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Posted 14 February 2010 - 06:04 PM

sweeet!! nice to see another old puma being rescued and being used to have some fun with!!
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#6 User is offline   Big Boy Al 

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Posted 14 February 2010 - 06:15 PM

indeed cant wait just hope the engine is an ok one, hopefully find out soon.

will have to upgrade the clutch at some point too.

will wait till i get the st one in my frp and then use the helix one in the track puma as hopefully it will still have some life left in it .
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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#7 User is offline   mick 72 

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Posted 14 February 2010 - 06:22 PM

I'm really looking forward to seeing how this project pans out. You've made a cracking start Al and I'm confident we'll make short work of the coilover install ;)

Hell, I managed to do my own ones on my own!

Wheels came out looking really good too bro. Might have to dig out my old T-Sport wheels and refurb them now.
i may not own a puma but it dont mean i dont love 'em!

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#8 User is offline   Big Boy Al 

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Posted 14 February 2010 - 06:28 PM

thankyou matey.

yeah im sure we will its just if we dont i cant drive the car anywhere to get it sorted lol.

i have a blow torch and 4 inch grinder ready just incase we get grief lol.

refurb them mate anthracite all the way :cool:
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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#9 User is offline   happy-kat 

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Posted 14 February 2010 - 07:09 PM

Are those the same coilovers as Chris fitted to his Thunder Al?
Just trying to remember what Chris first fitted that turned out to be utter duff.

You have a lot planned, though I am sure you will not rush it so as to mess up the finished result :)
searching is fruitful | I'm a sponge not a mechanic | please do try that if stuck with a Puma problem whilst waiting for a reply | For the Puma fan this read 'The Inside Story Book' is very nice to own sometimes still seen for sale

#10 User is offline   Big Boy Al 

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Posted 14 February 2010 - 07:13 PM

no chris used to have avo coilovers i think, now hes on expensive kw variant 3 ones.

need the majority of it done by may otherwise i wont be going to the ring
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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#11 User is offline   Big Boy Al 

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Posted 14 February 2010 - 07:57 PM

ive stripped the bumper off today as well ready for fitting the frp splitter.

the car looks strange without it :)

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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#12 User is offline   FlashBastd 

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Posted 14 February 2010 - 08:02 PM

Plans sound good, looking forward to seeing this mature.
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#13 User is offline   Big Boy Al 

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Posted 14 February 2010 - 08:03 PM

hopefully it all goes to plan.

would love to strip it out and roll cage it one day but not for a while as i still need an evening car for taking people out etc so its gonna be a bit awkward as it is with bucket seats and harnesses lol. might only put one in for me.

cant really ask a lady to get in and put her harness on ha ha.
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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#14 User is offline   FlashBastd 

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Posted 14 February 2010 - 08:10 PM

Just make sure the harnesses have a crotch strap!
2005 Vauxhall VX220 Turbo
2000 Ford Focus 1.6i Ghia
2006 Renault Clio 2.0i RenaultSport 197 - SOLD
2005 Honda CR-V 2.0i Executive auto
2001 Ford Puma 1.7i Black

#15 User is offline   Big Boy Al 

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Posted 14 February 2010 - 08:18 PM

ha ha good thinking ;)

no ones commented on the cam cover colour :D

the brake lines and calipers are the same.

think it will go nice against the anthracite wheels :)
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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#16 User is offline   Dogsbody 

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Posted 14 February 2010 - 08:34 PM

Why not just use Trannie for taking lady friends out Alan?

Then the 1.7 can become a full blown track / road car.
Stripped out for light weight and general use.
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#17 User is offline   Big Boy Al 

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Posted 14 February 2010 - 08:39 PM

yeah i know what your saying mate but its hastle as its always under cover and it lives at my mums house so wouldnt be very good saying ive just got too take the car back to my mums and cover it up etc, kind of spoils the moment lol.
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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#18 User is offline   happy-kat 

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Posted 14 February 2010 - 09:31 PM

As you rent Al do you have cleaner stuff on hand to ensure you leave the car park OK and not covered in oil/grease?
searching is fruitful | I'm a sponge not a mechanic | please do try that if stuck with a Puma problem whilst waiting for a reply | For the Puma fan this read 'The Inside Story Book' is very nice to own sometimes still seen for sale

#19 User is offline   Big Boy Al 

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Posted 14 February 2010 - 09:45 PM

kate stop being so sensible ;).

and how comes you assume i rent??

This post has been edited by Big Boy Al: 14 February 2010 - 09:45 PM

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FRP 241 RINGMEISTER -23 LAPS = 296.7 MILES COMPLETED, MORE TO COME NEXT YEAR

#20 User is offline   happy-kat 

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Posted 14 February 2010 - 10:01 PM

I guessed :) must be an age thing ;)
It said Flat on the drive so I assumed, whoops, sooooorrrie
searching is fruitful | I'm a sponge not a mechanic | please do try that if stuck with a Puma problem whilst waiting for a reply | For the Puma fan this read 'The Inside Story Book' is very nice to own sometimes still seen for sale

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