A fair bit of work done on the car this week, since my last update.
A bit of engineering first, I converted the Gearbox to Hydraulic Clutch as the 4x4 Cable systems are notoriously stiff with anything other than a standard clutch, and also the Puma pedal box has a hydraulic master cylinder built in so this made the job easy...........................
Getting the distance right on the concentric hydraulic release bearing as I'm using a thinner and lighter 2.8 Capri Flywheel, a spacer was needed, so I made one up from a spare ally rlease bearing mounting boss......................
2 blobs of ally weld and grind them flat, then drill and tap for the bolts, the layshaft cap locktab bolt will be used for the 3rd bolt........................
Drill a hole for the bleed nipple......................
And one for the pipe to exit the bell housing......................
Left the pipe way too long, once the gearbox is fitted I'll cut it to length and solder on the clip in fitting that goes into the master cylinder..........................
I also wanted to lose the awful thermostat in the bottom hose arrangement, with it's horrible bypass hose that runs betwen the N/S Head and block face, all that was required was to remove the pressed in hose stub, tap a suitable thread and plug the hole, easy while all the manifolds and fuel rail were off the engine........................
I have finally managed to get a set of Group N Cosworth Ford Motorsport "909" numbered Gravel Spec Bilsteins, in good nick for an excellent bargain price of £350, the only other thing I had to buy was a pair of (350lb) Front Springs at 60 squids
the coil overs came with about right springs for the rear (200lb), from these initial settings I can go up or down a bit depending on how the car feels on the rough
Fitting the fronts was not without hassle though and has involved some surgery on the inner wing and wheelarch areas, and I have had to fabricate and fit turret tops, but now I have a full 7" of front suspension travel and can get good clearance lock to lock at all stages of suspension travel with 205 / 65 x 15 Gravel Tyres on Puma Steel Rims
Should be good for major flights over the yumps
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Adjustable Camber .....................
Next job is to finish weld it all and fit the rears, which will be easier, but need a couple of top mounts fabricating.
I'm also going to dump the front Antirollbar and make up some adjustable compression struts to fit in it's place so the Castor Angle can be easily adjusted too
I've already bought all the rose joints etc to do them, In fact the only thing left to buy is a new rear spoiler and the 4 point Harnesses, but as these are date lifed, I'll not be buying them until it goes out on it's first stage event............................I've got an as new but out of date set suitable for MOT and its first couple of Autotest Shakedown outings
Lastly, heres a couple of pics of the car, with loads of stickers to hide the worst bits of the awful paint job !!
Couldn't resist this sticker
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Looks a proper beast from this angle................................
And the side view ....................................
Cheers for now,
Dave